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Waste, process control, grouping and formats of a recipe

All plans

Actual weight and waste, preparation steps with controls, trays and carts, production formats and sales formats of a recipe.

What it is for

A recipe doesn’t end with its list of ingredients. What comes out of the oven weighs less than what goes in, each preparation has steps that need to be checked (temperatures, proving times), the pieces are placed on trays and carts, and the same product is made in several sizes and sold in several presentations.

This article brings together those options in the recipe editor: waste and actual weight, Process control, Physical grouping, Production Formats and Sales formats. They are used by whoever designs the recipe and gets the bakery’s work ready.

Before you start

  • The recipe must already exist with its ingredients. See Create a recipe.
  • All these options are in the editor’s Recipe options side menu.

Waste and actual weight

Recipok works with two types of waste:

WasteWhere it goesWhat it does
Ingredient wasteThe Decrease field on the ingredient sheetWhen you add it to a recipe, the Weight column is calculated by applying the waste (“Shrinkage 10% applied → weight = quantity × 0.9”). The cost is calculated with the gross quantity, because that is what you buy.
Preparation wasteThe Actual weight field in Recipe dataThe weight after cooking or losses. It corrects the cost per kilo and the net quantity on the label.

Next to the actual weight you see the Total Weight of Ingredients (the sum of what goes in). If a cake adds up to 2,240 g of ingredients and comes out of the oven at 2,050 g, enter 2,050 g as the actual weight.

Important

Check the unit of the actual weight. A 1 typed where 1,000 grams should be multiplies the cost by a thousand. If that happens, read The cost is too high.

Process control

Define the steps of the preparation you want to check in every production order: “Proving”, “Baking”, “Blast chilling”. Each process can have a timer and quality controls.

1

Create the process

In Process control, click Create process and type the Process name. If you want a countdown, tick Activate timer and set the Usual duration (minutes).

2

Set up the controls

Click Configure controls and Add control. Types: Text, Selection, Single choice, Multiple choice and Numeric range (with a minimum and maximum value, for example the oven temperature).

3

Use it in the production order

The operator clicks Start process in the production order, fills in the controls and carries on. The production order cannot be finished without completing them. We explain it in Process control in production.

Physical grouping

In Physical grouping you define how the pieces are arranged: Level 1 is the direct grouping (6 croissants per tray) and each higher level groups the previous one (20 trays per cart). Click Add grouping level, choose the name (Tray, Cart, Box, Basket…) and the Capacity. The Simulation tells you how many trays and carts you need for a production run; it always rounds up.

Production Formats

They let you make the same product in another quantity: the 22 cm cheesecake and the 16 cm one. Each format is a derived recipe that keeps its link to the original.

  1. In Production Formats, click Add.
  2. Enter the new quantity you want to obtain: Recipok reformulates the ingredient list proportionally.
  3. Type the Format name (for example, “16 cm”) and click Create format.

The derived recipe shows its Recipe of origin with a link to go back.

Sales formats

They are in Selling prices › Sales formats. They are presentations of the same product: single croissant, pack of 3 and box of 6; or a 200 g tub and a 1 kg tray.

Recipes › Butter croissant › Selling prices
Selling pricesSales formats
1Add format
FormatUnitsWeightBarcode
Default format180 g8437000000017
Pack of 33240 g8437000000024
2Box of 66480 g—
Three ways to sell the same croissant: single, in a pack of 3 and in a box of 6.
  1. 1Add format: Format name, Format units, Format weight, SKU and Barcode (optional).
  2. 2Each format will have its price in the Rates by format table and its own consumer label.

Once they are created, go to the Selling prices tab to set the price of each format. See Selling price and margins. When you print the consumer label, Recipok asks you for the format so it can show its name, weight and code. A format you no longer sell can be hidden without deleting it.

Tips

  • Create the sales formats before preparing the labels and prices.
  • Use process names the operator understands (“Proving in the cold room”), not codes.
  • If the product goes in a box, remember to add the packaging as an ingredient counted in pieces with a weight of 0 so that it adds to the cost.

Frequently asked questions

Where do I put the waste: on the ingredient or on the recipe?
In both places, because they are different kinds of waste. The ingredient waste (peeling, stoning, trimming) goes on its sheet and Recipok applies it when calculating the weight it contributes. The recipe waste (what evaporates in the oven) is reflected with the Actual weight in Recipe data.
What is the difference between a production format and a sales format?
A production format is another derived recipe, with a different amount of batter (a 16 cm and a 22 cm cheesecake): it is produced separately. A sales format is another presentation of the same finished product (single croissant, pack of 3, box of 6): it is labelled and sold differently, but produced in the same way.
Can the operator close the production order without filling in the controls?
No. If the recipe has processes, they must be completed before finishing the production order. Everything recorded appears in the production order’s traceability PDF.
Can I copy the processes from another recipe?
Yes. In Process control, click Import processes from another recipe. They are added to the ones it already has; none are deleted.